Case I
Showing why a EUR9.6 million stock cohort became EUR5.3 million
A review of slow-moving components produced an attractive proposed reduction in the inventory balance. The original presentation combined material expected to enter production with items whose carrying value was no longer supportable. Both could reduce the reported balance, but they had different consequences. I wanted the executive team to understand the movements before describing the programme as a release of cash.
We established a fixed opening cohort with EUR9.6 million of carrying value and excluded new purchases from its subsequent movement account. Production and engineering teams assessed usable material against actual requirements, while finance reviewed the valuation evidence with the responsible reporting colleagues. Some account managers expected older customer variants to return and resisted recognising a loss. We asked for supportable demand and condition evidence rather than retain value solely because a relationship had once been important.
Over eighteen months, EUR3.2 million of the cohort entered production and EUR1.1 million was written down, leaving EUR5.3 million of carrying value. The consumption used material already held; it was not an immediate cash receipt. The write-down recognised a reduction in value and did not create cash either. We showed both separately from future purchasing decisions, which could affect later payments but needed their own evidence.
The work required EUR180,000 of engineering review and stock-handling expense during the period. Plant managers preferred to keep specialist time on current orders, so the review was scheduled around delivery needs and included explicit support from account teams. The final account did not claim that the entire group's stock policy was repaired or that all remaining items would be used. The cohort still contained material requiring continuing attention.
I would establish the customer-variant review earlier in the product lifecycle. Several items had remained on the shelf because no owner had been asked to reassess the original demand assumption. A smaller balance was useful, but the more important management change was an account that separated use, valuation and future purchasing. That made the next decision less vulnerable to a favourable percentage with an unclear economic meaning.