Case 01
Owning a purchasing approval that preceded technical acceptance
In 2019, while I was operations director, I supported a replacement component proposal intended to ease a production constraint. The nominal dimension matched the purchasing description, and the commercial discussion treated the substitution as a straightforward way to maintain assembly. I approved movement before the intended interface had received the technical acceptance it required. That was my decision, rather than an error I could place entirely with a buyer or supplier.
Maya Tershuvani's technical review identified a different fixing interface. Our affected stock comprised 2,400 component sets: 1,800 were still unfitted and 600 were already in completed chairs held in our warehouse. None of those 600 chairs had been delivered. The production team wanted a rapid answer so it could release the waiting orders; purchasing wanted to preserve the benefit of the replacement supply. Maya would not accept a nominal match as evidence of suitability in the assembly.
I withdrew my earlier approval and supported a hold on the full identified stock. The technical team determined the required replacement and acceptance work. Operations organised segregation, rework and the revised delivery discussion. I explained the five-week interruption to the CEO with my own premature approval in the account, rather than presenting technical review as the cause of an otherwise avoidable delay.
Replacement and rework cost ₹3.4 crore. The identified sets were replaced before the held chairs were released through the appropriate process. Those are manufacturing and financial facts within this invented case, not evidence of a clinical outcome or a general product-safety certification. We changed the sequence of purchasing approval so that commercial acceptance could not be mistaken for technical acceptance of the intended use.
The experience affected my later CEO work because an executive can undermine a boundary without explicitly instructing anybody to disregard it. Approving the plan too early can leave a specialist facing a supposedly settled business decision. I wanted future plans to acknowledge unfinished technical acceptance while there was still room to change them.