Case 01
Choosing a more expensive shift arrangement
A 2022 capacity proposal at Veldrissen Components would have changed the working pattern of 260 employees. The initial model offered the largest increase in output with the smallest addition to permanent staffing. Plant management regarded it as the natural answer to a stronger order book. Employee representatives questioned the effect on predictable time away and the assumptions about how coverage would be maintained. I asked that the alternatives remain open while those questions were examined with the appropriate local advisers.
The revised proposal retained a more predictable core working pattern and used an agreed additional coverage arrangement, supported by eighteen new roles. It added EUR 1.4 million to annual employment cost and offered 6% less incremental output than the first option. The operations team had to revisit the customer-capacity plan. I did not present the employment discussion as a way to obtain the same commercial result at no cost.
The chief executive asked whether we had conceded too early. I explained which concerns reflected a preference and which exposed a weakness in the original staffing assumptions. Some requests could not be accepted, and management needed to say why. The final choice was made through the company's decision process after the engagement and advice, with the cost and capacity implications recorded together.
Implementation still required close attention. Seven individual scheduling questions remained open at the first review and were assigned for follow-up rather than counted as resolved because the group arrangement had been agreed. We monitored the actual coverage and the experience of the employees involved. The proposal did not eliminate overtime or every disruption.
The outcome I claim is a better-specified employment arrangement and an executive decision made with its compromises visible. I cannot attribute all later plant performance to that choice. My contribution was to prevent a maximum-output model from becoming an irreversible commitment before the workforce implications had been understood. The process required more time and a less attractive headline capacity number, both of which were real consequences.